TCM-X110 / X210 / X300

Features

Maximum tact time of 0.072 sec./component (option)

	Super direct drive heads
	Linear motor driven feeder table

Super direct drive heads

The rotary heads consist of 12 stations, and each head incorporates 5 pick-up nozzles. The super direct drive heads with a structure which integrates the heads with the motors are employed, and the motors themselves perform the corrections directly to eliminate the drive transfer error and other probrems that usually occur when the head rotation is corrected. The 5 nozzles are selected and switched by the automatic nozzle change mechanism inside the heads. Free from the restrictions imposed by the nozzle changeover and mounting angles, a maximum mounting tact time of 0.072 sec. per component(option) is realized. A head rotation resolution of 0.007 deg./pulse is achieved, and a head rotation stop accuracy of ±0.03 deg. is attained by the head rotation error correction function and vibration-damping control.

High-speed, high-accuracy mounting of components from 0603(0201) chips to 26&26mm BGAs, CSPs and QFPs

High-speed, high-accuracy image system enables high-speed and high-accuracy mounting for a wide range of components from 0603(0201) chips to 26x26mm BGAs, CSPs and QFPs.

High-accuracy mounting of 0603(0201) chips

Incorporating a number of element technologies to ensure that microscopic chips are mounted very precisely, the TCM-X series successfully achieves a high-accuracy mounting. (Example of 0603(0201)chips mounted with gap of 80µm)

Actual operation rate improved by 4-piece feeder table driven by linear motors

Compared with the ball screw system, the feeder tables move 3 times as faster, and this also helps to improve the throughput. The 4-piece independent drive enables the components to be replenished flexibly even during production. Linear motors reduce the vibration and noise levels.

Cam drive units designed with oil baths, and automatic oil cooling

	All the cam drive units have an oil bath to achieve higher speeds and eliminate maintenance in the long term.
	Using a oil cooling mechanism, the oil inside the indexing unit automatically controls the temperature and minimizes the effects of heat.

Advanced core technologies ensuring high reliably 0603(0201) placement

High-accuracy component pick-up technology The centers of the components are picked up with precision so that narrow-pitch mounting and a high pick-up rate are achieved.

Component sensing technology that eliminates defects The two intelligent line sensors help to improve the reliability of the component pick-up and mounting.

High-accuracy recognition system This system calculates the centers of the components from the edges of the electrodes using a method which is relatively immune from being affected by the electrode shapes or component sizes. Both ring lighting and spot irradiation are used in the optical system to achieve a high contrast without being too affected by the conditions of the component surfaces.

High-accuracy component mounting technology The arrangement of counterbalance cams inside the indexing unit minimizes vibration and ensures that the components are mounted more accurately.

Specifications